Custom Power Transformers

Custom Power Transformer Manufacturing

Custom power transformers are essential in modern industries where standard off-the-shelf transformer solutions often fall short. Tailored to meet specific operational and environmental needs, Leightner transformers offer unparalleled efficiency, reliability, and flexibility. Whether your needs involve high-frequency applications, temperature constraints, or specific mounting setups, the right custom transformer ensures your operations run smoothly and efficiently. The Leightner Electronics team of engineers can help you through the entire design and build process. Some of the custom transformer services include:

• Custom power transformer design and rendering.
• Develop prototype transformers.
• Custom coil winding services.
• Reverse engineer transformer applications.
• Further develop existing power transformers for different needs.
• Design, prototype, develop, and manufacture custom transformers.

For almost 60 years, Leightner has been manufacturing custom transformers for all sorts of applications. Custom Power Transformers are what we do. Leightner is equipped to handle your project needs; be it big or small, our dedicated engineers are able to meet your specs for your transformer needs.

Types of Custom Transformers

Leightner is able to tailor-manufacture power transformers to your needed specifications. Leightner specializes in ferrite transformers, toroidal transformers, ferroresonant transformers, & three-phase transformers. As well as inductors and chokes.

Benefits of Custom Transformers

Custom power transformers offer a range of significant benefits over standard, off-the-shelf models, especially for applications with unique or demanding requirements. 

• Tailored Design for Specific Needs
  • Custom transformers are designed to meet exact specifications, including unique voltage levels, environmental conditions, physical dimensions, and operational demands. This ensures optimal compatibility and performance for specialized applications such as renewable energy, automotive systems, oil and gas, and industrial production processes
• Enhanced Efficiency and Performance
  • By tailoring the design to match precise operational requirements, custom transformers minimize energy losses and maximize efficiency. This leads to lower energy costs and more sustainable operations, making them ideal for businesses aiming to reduce their carbon footprint.
• Improved Reliability and Longevity
  • Custom transformers are built to withstand specific environmental conditions like extreme temperatures, high humidity, or corrosive atmospheres. This precision reduces the risk of overloading or overheating, leading to fewer failures and longer equipment life.
• Flexibility in Design and Materials
  • Custom manufacturers offer flexibility in selecting materials (e.g., copper or aluminum windings) and insulation types. This adaptability allows transformers to fit into tight spaces or operate effectively in harsh environments where standard models might fail.
• Compliance with Industry Standards
  • Custom solutions are often designed to meet or exceed regulatory standards for safety and performance. This ensures compliance with industry-specific requirements, reducing the risk of fines or operational disruptions.
• Long-Term Cost Savings
  • Although custom transformers may have a higher upfront cost, they often prove more cost-effective over time due to improved efficiency, reduced maintenance needs, and longer lifespans. These factors contribute to significant savings in operational costs.
• Support for Technological Innovation
  • Custom transformers enable the integration of advanced technologies such as real-time monitoring and smart systems for proactive maintenance. This supports improved system reliability and reduces downtime.

Leightner manufactures custom power transformers to provide tailored solutions that optimize performance, improve efficiency, enhance reliability, and align with your specific operational needs. Call (972-542-0176) or request a quote for your project today.

Why Choose Leightner For Your Custom Power Transformers

Leightner Electronics has been designing, prototyping, and manufacturing custom transformers for almost 60 years. You can rely on our meticulous attention to detail, extensive expertise, and manufacturing experience. For projects where reliability, efficiency, and long-term performance are critical, you can choose Leightner for your custom power transformer needs.